As a Multi-Skilled Engineer, ideally you will have a strong understanding of process control, automated production equipment and a passion for maintaining high operational standards and driving continuous improvement.
Working in a manufacturing environment, you will be responsible for ensuring plant and packing line performance is optimised through effective maintenance, fault finding, and improvement activities, while maintaining the highest standards of safety, quality and environmental compliance.

This role will cover:

• Carrying out preventative & reactive maintenance activities to keep plant down time to a minimum
• Fault finding on mechanical, electrical and PLC systems.
• Maximize line efficiencies and equipment uptime using OEE data and analysis.
• Identify critical spare parts to support operational needs and code items to engineering stock.
• Conduct Root Cause Analysis on equipment failures and carry out improvement works based on agreed corrective actions.
• Lead small projects and continuous improvement works.
• Use a range of risk assessment techniques to ensure safety of plant, equipment and activities.
• Act as Permit Issuer for planned work and ensure that work is controlled in accordance with site Control of Work Standards.
• Act as Electrical Authorised Persons (EAP) for point of work electrical isolations.
• Perform the appropriate process engineering assessments for plant and equipment modifications.
• Be responsible for line change overs aligned to the production plan
• Develop, deliver and competence assess the Basic Engineering training for the operations team, maintenance group and external contractors.

Knowledge, Skills, Qualifications & Experience required

The ideal candidate will have experience in an FMCG manufacturing environment. You will have a sound working knowledge of packing machinery and continuous manufacturing processes, along with excellent technical and problem-solving skills.

Essential

• NVQ level 3/HNC in Multi skilled Mechanical and Electrical Engineering
• Experience of PLC controls, such as Allen Bradley, Siemens, Telemecanique, VSD, process control systems.
• Experience with pneumatic & hydraulic systems, conveyor and belt drives, invertor drives, electrical sensors, switches and associated’ control gear, and safety circuits.

Desirable

• HND, IEE Regulations 18th Edition, IOSH Managing Safely
• SCADA/HMI, fault finding and process improvements.
• Experience in welding, machining, Pumps, Robotic Palletisers, ink jet printers, check weighers, metal detectors
• Experience of Permit to Work, EAP, Control of Work, Risk Assessment, HASAWA, PUWER,
• LOLER, COSHH.
• Project Management experience
• BOAS (Boiler Operation Accreditation Scheme) qualification (training provided if required)

Skills & Behaviours

• Demonstrable application of Lean manufacturing tools including a working knowledge of SMED.
• PC skills, including Microsoft Word and Excel.
• Strong planning and organisational skills with excellent attention to detail and effective communication abilities.
• Ability to work well as part of a team.
• Positive, can-do attitude
• Leadership skills, coaching and training skills, ability to motivate.

Benefits

• Non contractual bonus based on company and individual performance
• 25 days Annual Leave plus 8 public holidays
• Flexitime
• Group Personal Pension Scheme where we will match contributions plus 2% up to a max of 10%
• Life assurance x 3 salary
• Private Life assurance Medical Cover* / access to on-site Medical Centre
• Electric Vehicle Salary Sacrifice Scheme*
• Gymflex scheme*
• Cycle to Work scheme*
• Free Car Parking Facilities
• Employee Assistance Programme
• Callout allowance (if required, and once competent): £6200
   

Duties and Responsibilities 

• Mechanical maintenance on a variety of process plants including; pumps, vessels, separation equipment, heat exchangers, hydraulic /pneumatic and piping systems.
• Reading and interpreting technical/engineering drawings and circuit diagrams.
• Basic electrical work on such items as electric motors and starter circuits.
• Complete mechanical assembly and pipe preparation tasks.
• Valve repair/ refurbishment including pressure testing.
• Undertaking accurate CMMS report writing and record keeping, ensuring an auditable closed loop system.
• Operation and maintenance of the CHP plant, which includes gas compression, steam generation, electricity generation.
• Daily and weekly monitoring of plant.
• Equipment failure Root Cause Analysis.
• Promote and adhere to high standards of housekeeping and engineering hygiene.
• Successful candidate will be required to participate in an out of hour’s call-out rota, once deemed competent, for which they will receive additional remuneration.

Knowledge, Skills, Qualifications & Experience required

Essential:

• NVQ Level 3 in a mechanical maintenance discipline.
• Relevant hands on experience in engineering maintenance (a minimum of 3 years).
• Boiler repairs and maintenance
• PC skills including Microsoft Word and Excel and basic electrical skills.
• The ability to multi-task and problem solve, using reliability data to identify improvement needs.
• Be able to work flexibly and have a positive attitude.
• Have the ability to communicate clearly and work well as part of a team.

Desirable:

• An understanding of boiler operations, maintenance and repair.
• An understanding of pump and valve maintenance.
• Experience of working in an industrial workplace with high hazard environments, and knowledge of applicable regulations and safe systems of work.
• Relevant mechanical experience of fixed and rotating equipment.
• Electrical experience to ensure effective interaction with ECI disciplines.
• Member of a nationally recognised body e.g. Engineering Council.

Benefits

• Non contractual bonus – 7.5%
• 25 days Annual Leave plus 8 public holidays
• Group Personal Pension Scheme where we will match contributions plus 2% up to a max of 10%
• Life assurance x 3 salary
• Private Life assurance Medical Cover
• Access to on-site Medical Centre
• Electric Vehicle Salary Sacrifice Scheme
• Gymflex scheme
• Cycle to Work scheme
• Free Car Parking Facilities
• Employee Assistance Programme 
• On Call Allowance of £5,313

• Responsible for contractor safety out on site.
• Complete weekly level 1 safety audits and Behavioural Based Safety observations.
• Provide a first point of contact for safety issues for the contractor and try to resolve them working with the P66 safety team.
• Review and approve permit documentation submitted by the contractors. 
• Ensure contractor supplies day work sheets and contract variations in a timely manner.  Review and challenge where necessary to ensure validity of claims before approving within the SI system.
• Carry out job stepping based on design drawings to schedulers.
• Review plans to ensure all activities are captured.
• Monitor progress, by reviewing the contractor updates, and ensure plans are updated accurately to reflect field status.
• Understand the work scope intimately to ensure installation carried out correctly and efficiently.
• Help to develop execution plans and understand enabling activities, e.g. scaffold, and ensure they are carried out in a timely manner to avoid delays.
• Resolve field conflicts quickly and effectively.
• Manage technical queries in the system. Resolve minor queries in the field.
• Pre-start-up safety review checks
• Ensure all work is completed as per the approved design drawings and QA/QC documentation is completed and available.
• Ensure the work location is in a suitable condition to be handed back to operations, e.g. clean and tidy, no hazards introduced by the project work.
• Provide specialist roles (if applicable i.e. AP)
• Commissioning support post project completion.
• Turnaround supervision covering both project and maintenance related scope.    

• Computer literate.
• Working knowledge of health & safety legislation.
• General administration skills.
• Good construction knowledge.
• Good communication skills, written & verbal.
• Experienced Supervisor /Supervision of Contractor work force/Contractors 
• Discipline expert.
• Planning & Schedule knowledge
• Good Communicator
• Ability to manage conflicting priorities.

• Qualified Trade Background
• CCNSG Safety Passport + LATS / IOSH Managing Safely Training

• Work as part of E,C&I Team working on design packages for construction and commissioning of complex machinery
• Capable of formulating resolutions of technically challenging and/or high-profile issues, with support from Lead Engineer, and effectively communicating with Clients and Senior Management.
• Preparation of E,C&I deliverables including: Control System Specifications, Shut Down Cause & Effect Charts, Datasheets and Technical Requisitions for long lead items.
• Checking of E,C&I design deliverables including Cable Block diagrams, Cable routing diagrams, Cable Schedules and termination diagrams.
• Identifies and resolves discrepancies and divergences from original proposal / contract by raising technical queries with projects / client.
• Capable of participating in Factory Acceptance Tests.
• Participates in multi-discipline Engineering Design Reviews and provides all necessary E,C&I engineering input and support to close out of actions.
• LV Electrical Power Design
• Performs related duties as and when instructed by the E,C&I Lead Engineer.

• BSc / BEng, with a minimum of 5 years’ experience.

• CEng
• TUV SIS Functional Safety Qualification
• Experience of Motion Control/Servo Applications

• Minimum of 5 years general engineering experience focusing on E,C&I design, construction and commissioning
• Experience of working in control systems upgrade projects – PLC, SCADA, Motion Control, Servos
• Experience of commissioning Motor Control Centres and Control System Cabinets.
• Good organizational and time management skills
• Ability to problem-solve effectively
• Well-developed interpersonal and communication skills
• Ability to effectively work in a team
• Construction and commissioning site experience 

• Good verbal, written, presentation, interpersonal and organisational skill
• A willingness to treat all people with respect, integrity, and consistency.
• High levels of initiative and “get up and go” to manage own workflow to meet objectives.
• A capacity for persistence and resilience and patience in a sometimes-challenging environment.

• Ensure the performance of the plant is maintained at agreed levels – aim of 100%, and promote a “Can-Do” culture within the engineering department.
• Daily checks include Safety, operational, technical, calibrations and engineering, routine maintenance in accordance with the manufacture’s schedules, complete all relevant documentation to ensure the Iso 9001 (2015). standard the site adheres too.
• To carry out regular checks on essential plant, machinery, and equipment as part of the planned preventative maintenance schedule. To attend to all breakdown in a timely manner to ensure delivery a sustainable OEE performance plant.
• To install new plant, machinery, or equipment, in association with external contractors as required.
• To consider the demands of engineering on production and liaise with the Senior Engineer in order to agree the most effective overall maintenance solutions.
• To recommend to the Senior Engineer the purchase of plant and tools as deemed necessary to ensure a high standard of maintenance is met.
• To ensure that all maintenance work is undertaken in a safe manner within health and safety guidelines the forefront of a working practices, liaising with the Health & Safety Manager as required.
• To ensure outside contractors undertake their duties to the standard required and in line with general, and Company, health and safety policy.
• Highlight issues and come up with long term solutions to support operational improvement, liaise with the Senior Engineer with CI ideas and plans.
• To be available for call-out duties to provide cover in the event of an emergency break-down and on occasions shift cover may be required.

• To carry out housekeeping as necessary to keep the areas under your control safe, clean and tidy, (workshop clean on the last day of your working week).
• To report to the Senior Engineer and Health & Safety Manager promptly any safety concerns, dangerous occurrences, or accidents.
• To report all engineering-related spillages to the Senior Engineer and Health & Safety Manager and take agreed action as a result.

• To carry out all agreed safety and maintenance checks on tools and equipment in a timely manner.
• To report any damage or malfunctioning machinery to the Senior Engineer and take appropriate action as directed.
• To attend/complete training given by the company to ensure you can carry out all tasks assigned to engineering, (MEWP, FLT, Online training for H&S)
• To attend and participate fully in Team Meetings

• Ensures that safety is paramount in all aspects of the work execution, inc permit compliance, risk assessments, MSDS, take time, method statements (as applicable.)
• Field Supervision of contracted services under their control
• Ensure effective use of contractors in the field
• Provide back up for Supervisor
• Maintain, control and be responsible for the running of the catalyst shed & yard.
• Maintain, control & be responsible for the running of the jet bay

• Works with Discipline Supervisor / Schedulers / Area Planner to ensure correct updates to schedules and task lists.
• Drives changes to PPMs through Supervision.
• Executes Minor Maintenance jobs and supports Operations Minor Maintenance jobs.

• PPM Compliance
• Number of Reworks
• Schedule compliance

• QA/QC Documentation Quality

• Knowledge & execution experience of High Pressure Water Jetting, Catalyst Handling, Tank & Vessel Cleaning & Tanker Operations
• Proficient in the use of MS office suite
• Working knowledge of HSE legislation
• Experience of supervising work groups in the field.
• Working knowledge of contract terms and conditions.

• Working knowledge of the refinery topography

• Demonstrated plant maintenance experience
• Proven level of competence
• Effective time manager
• IOSH trained
• Full driving licence
• Ability to work at heights and enter confined spaces